Three versions of such devices are available
to cope successfully with a wide spectrum of requirements
for hydraulic shears. They offer optimum solutions for decreasing
cycle times, reducing machine noise, achieving energy savings
and avoiding any necessity for installing cumbersome heat
exchangers.
These devices feature an hydraulic accumulator,
which offers two major advantages:
- possibility of achieving angle variations
without compelling the max pressure valve to pour;
- a soft inversion at the low end of stroke. The accumulator
stores kinetic energy and later on it delivers such energy
to drive blank holder cylinders at a speed which is higher
then that corresponding to max pump flow.
Devices feature also a differential valve
which has the purpose of giving way to oil that comes out
from the small (rod) side of cylinder. While the tool is cutting,
and until cutting pressure has not reached the set pressure
of the differential valve (which is normally set up at a value
10% to 12% lower than that of the max pressure valve), such
oil is re-cycled back to input port. Within limits of operation
of differential valve, such an arrangement allows for an increase
of shearing speed ranging from 30% to 50%, which leads to
best results also from a technological point of view. After
having reached the set-up pressure, the differential valve
turns off and oil outcoming from the small (rod) side of cylinder
sinks to tank. In this way, absence of back-pressure is assured,
so that shearing force corresponds to nominal nameplate power
plus the weight of shear assembly.
To summarise:
- down stroke of blank holder driven by accumulator
and pump
- shearing phase controlled by differential valve
- fast inversion, at the end of down stroke, through absorption
of moving mass energy by means of accumulator
- total installed power is available for shearing process
- optionally, it is possible to get the blade coming down
only after the blank holder has reached a back-pressure corresponding
to 60% of accumulator pressure. There is also the possibility
of further conditioning of the cutting electrovalve, in order
to achieve the function of "cutting mark". Furthermore,
the up stroke of blade may be controlled in such a way as
to be leading or lagging, in comparison with the up stroke
of blank holder.
As far as maintenance is concerned, a suitable
procedure consists of:
- switch pump off
- with blade in tracing (up) position, by energizing E2 the
accumulator will discharge, causing the blade coming down
at a speed which can be controlled by the nozzle placed beneath
1M electrovalve.